Use three phase electrical energy to spot weld aluminum.
Spot welding aluminum sheets.
Resistance spot welding aluminum sheet surface modification by applying electrode coatings implication of surface roughness improvements in weld morphology corresponding reduction in weld quality variations resulting extended electrode life 0 welds 1000 welds 3000 welds taken from chan and schotmer smwc xiii 2008.
It s also easy to do with a spot welding machine which has 2 electrode tongs about 6 inches 15 cm long that pass an electrical current through the metal to fuse them together.
Spot welding machines typically deliver 150 amps per phase draw on a 440 volt system.
Spot welding uses the heat from an electrical current to join 2 pieces of metal quickly and is typically used for joining sheet metal.
This type of electrical power is wanted for the big output current that spot welding requires.
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Getting the tubing hot enough may take 4 to 5 minutes.
Aluminum will start to melt at 1200deg fahrenheit but the brazing rod will melt at around 700deg so we want to get the aluminum hot enough to melt the rod without melting the tubing.
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For commercial quality welds on 1 2mm mill finished sheets weld settings are typically in the region of.
Clamp up the tubing and start heating the aluminum with a propane torch.
Spot welding typically brings current for 0 1 seconds or less so the current must be very high.
Tig welding is an advanced technique that involves the use of both hands in a slow and controlled manner.
Welding aluminum requires a thorough understanding of the tig welding process and also requires a tig torch.